How Closed Cell Differs From Open Cell
Closed cell spray foam delivers R-6 to R-7 in a single inch of depth. Open cell, by contrast, lands around R-3.5 to R-3.8 for the same inch. Closed cell is rigid and its cells are sealed, so water vapour does not pass through it once it is thick enough.
Open cell is soft and spongy. It seals air well, but it lets vapour through. That makes it a fit for inside walls and some attics, but not for barns or basements.
Warm Surfaces Stop Condensation
Closed cell keeps water from forming on cold surfaces. On a steel roof, a concrete wall or a stone foundation, the foam keeps the inside face warm. With no cold surface, damp air has nowhere to drop its water.
That is why closed cell is the right foam for Woolwich pole barns, livestock barns, basements and crawl spaces.
Rigid Foam Adds Strength
Closed cell bonds to the surface and cures hard. That adds stiffness to walls and roof decks. On older post frame buildings, it can help hold steel sheets tight to the framing.
Where Open Cell Still Makes Sense
Open cell foam costs less per inch and works well in walls inside a heated house. It also deadens sound between rooms. We use it where vapour is not a concern. For the attic choice, see our attic foam page.
Foam That Sticks To Bare Steel
Closed cell spray foam is the standard product for steel farm and shop buildings because it sticks to bare metal. Batts need a frame to hang in and a vapour barrier to protect them, and neither lasts long in a barn. Foam goes right onto the ribs of the sheet, so no gap is left for moisture to collect behind it.
On a cold storage building near Linwood or Hawkesville, two inches is often enough to stop drip. A heated barn or shop commonly gets three to four inches. We gauge the depth across the roof and walls as we go, and the readings go on your paperwork.
Foam Below Grade
Closed cell also works below grade, on foundation walls and in crawl spaces. Ground moisture moves into concrete all year, and a foam that blocks vapour keeps it out of the house and away from the framing.